Equipment for the production of metal doors. How to organize your own production of metal doors? Procurement of steel doors in the workshop

Production of steel doors: relevance and expediency of business + ways of organizing production + registration entrepreneurial activity+ manufacturing technology + list of equipment and raw materials + analysis of requirements for the premises + recruitment + marketing plan + capital investment and payback.

Doors, including steel ones, are the goods that are unlikely to ever become unclaimed. If any Decoration Materials or other building materials are in demand with varying degrees of success, then the doors represent exactly the component of housing that will always be needed.

That is why the production of steel doors is a promising business idea that is easy to implement in Russia, although the competition in this area is relatively high.

Almost everyone can organize such a business, because the manufacture of doors is not very difficult from a technological point of view.

In this article, we will tell you how steel doors are made, how much they are in demand in the Russian market, and how to organize a profitable business yourself.

Will the business of manufacturing Russian-made steel doors be relevant today?

As we have already noted, it is difficult to find a more sought-after item in every home than doors. After all, they protect our monastery from bad weather and from unscrupulous citizens.

This is especially true of the front door, which must be made of durable material to allow its owners to sleep soundly and peacefully without worrying that something might happen to the house.

Today, steel doors are very popular and, despite the fact that there are a lot of them on the Russian market, such production can become a profitable and competitive business.

Several factors contribute to this:

Firstly, high demand is the main condition that affects the fact that the door market will never be completely filled.
Secondly, the production of steel doors is an easy task that requires a medium investment, which allows them to be produced at reasonable prices. Namely, the affordable price of doors Russian production makes them so competitive among foreign manufacturers.

Of course, there are a lot of competitors in this area, because there are large enterprises that manufacture steel doors, and small, "garage" workshops, where doors are produced in a small volume.

But, in any case, you can take a place in this niche. Some “highlight” of your enterprise will help you find your consumer and your segment.

It could be:

An unusual design solution for a steel door is now in trend with a variety of new items and a unique interior.
Affordable price - there are a lot of high-end products on the market, but people need more budget options.
Non-standard shapes and sizes - not only rectangular, but also arched doors are in great demand.

Non-standard forms of steel structures

The main consumers of your business can be several categories of citizens at once:

Private developers.
Tenants in large office centers.
Construction hypermarkets.
Owners of apartments in new buildings.

It is also noteworthy that steel doors are in demand throughout Russia, and not in any particular region. Therefore, the business will be able to thrive no matter where its founder lives.

The main condition that must be met while working in this area is the high quality of the products, which will show the consumer that Russian-made steel doors at an affordable price are a good alternative to foreign brands.

How can you organize the production of steel doors in Russia?

Steel doors, as a rule, have the same purpose - they are used as an entrance door, to which very high requirements are imposed.

But, despite their identical purpose, the production technology may be different. And the way in which you will produce steel doors directly depends on how much you want to produce them, and on what start-up capital you count.

Depending on all of the above factors, there are three ways to organize the production of steel doors.

No. 1. Starting a big business.

Large, large-scale door production enterprises involve the production of 200-500 units per day using a fully automated production line.

Such lines work, almost completely replacing manual labor. All processes are automated, which increases productivity and reduces the number of defective products.

But such equipment is very bulky. To install it, you will need up to 2 thousand square meters. m. area. In addition, it is very expensive - it will require from 5-7 million rubles. investment.

It is advisable to open such an enterprise only if you have such a significant start-up capital and at least a little experience in this area.

Sample automatic line production

No. 2. By organizing a small production.

Small, medium-sized enterprises are much easier to organize. For arrangement, you will need a smaller area and cheaper equipment that will combine automated processes with manual labor.

On the one hand, this allows you to save on the purchase of equipment, and on the other hand, these are additional costs for paying wages.

On small businesses from 10 to 50 steel doors can be produced per day.

No. 3. Implementing a home business.

"Garage" enterprises, despite the presence of large manufacturers on the market, are also in demand.

All processes in small businesses are carried out manually using hand tools. This type of production allows you to produce up to 3 doors per day, which can bring a good profit.

More people will be required to open a mini-factory for the manufacture of doors, since there will be no automated processes.

Which production method to choose for you - decide based on your financial opportunities and skills, but pay attention to the last two options.

Large enterprises must have a very good marketing strategy and, in addition to doors, they need to produce a lot of related products in order to pay off.

Therefore, we analyze the small and medium business, which is easier to organize and can be done without even having experience in entrepreneurial activity.

How to organize the production of steel doors from a legal point of view?

Making steel doors is not a very science-intensive process. But due to the fact that they must meet certain requirements from a construction point of view, before opening your own business, you will need to familiarize yourself with a certain list of literature and obtain a construction license (SNiP 11-23-81).

Be sure to pay attention to the following GOSTs:

In addition to obtaining a license, legal registration of entrepreneurial activity is also waiting for you.

For the production of steel doors, you can also register as an individual entrepreneur, but it would be better to choose. It will allow you to cooperate with large construction networks and hypermarkets, and position yourself as a qualified enterprise.

Registering as an LLC is quite simple: you need to come to the IFTS at the location of the business, submit the relevant documents and indicate the OKVED codes for your future activity.

The codes to be selected are as follows:

As for the package of documents required for registration, it consists of 5 mandatory papers:

Passport of a citizen of Russia.
LLC Charter.
The decision of the founder to create an LLC or the minutes of the meeting of the founders.
Application form P11001.
Receipt for payment of state duty.

As a taxation system, it would be advisable to apply the General Taxation System - DOS.

Steel Door Manufacturing Technology: A Step-by-Step Guide

It is possible in two main ways - pipe-coal and profile bending. The most popular is the latter, in which bent rolled profiles are used for manufacturing.

The technology for the production of steel entrance doors using roll forming equipment consists of 7 main stages:

Metal preparation.

It is necessary to start the technological process by identifying defects in the metal coating and checking it in relation to the quality of the material.

Cutting blanks.

After the metal sheet has been prepared, markings are applied to it, which in the future helps to cut product blanks from it.

Production and processing of blanks.

Cut blanks are sent to bending machines, where they form a profile for the door frame. All blanks in without fail filed, that is, all irregularities are eliminated to give them a neat look.

Also at this stage, with special equipment openings of the future steel door are formed, where the lock and fittings will be placed.

Door leaf welding.

With the help of welding machines (or welding robots in automated lines), all elements are welded to the frame, after which both sides of the door are fastened together. Between them is placed a material that performs the function of a sound insulator and sealant.

Door coloring.

The doors assembled before, after passing through all stages of production, must be painted. The paint in this case performs not only an aesthetic function, but also a protective one, protecting the metal from environmental influences.

Steel door trim.

To give the door a more attractive look and increase its durability, it is customary to sheathe it various materials, which can be wood, veneer, leather, leatherette, MDF, forged elements.

Hardware installation and quality control finished product.

To avoid a loud sound when opening and closing the finished door, shock-absorbing material is glued to its edges, and locks and fittings are also embedded.

After all stages, each door undergoes mandatory quality control, which helps to avoid defective products from reaching the end user.

As a result of passing through all stages of production, we get ready-made steel doors, which in the context have the following form:

Steel door production equipment: equipment for small workshop and small enterprise

Whatever enterprise you organize, you will still need equipment for the manufacture of products.

If it is a semi-automatic line of devices, then its cost will be in the range of 1.5 - 2 million rubles. If you are planning on small business, then a hand tool will cost an order of magnitude cheaper - up to 500 thousand rubles.

So, for each of the methods you will need such equipment for the production of steel doors:

Name	Cost, rub.)	Sample
Semi-automatic production line (for a small enterprise)
Metal cutting machine (plasma or laser)	120 000
Press Brake	1 500 000
Welding machines (devices)	100 000
spray gun	20 000
Compressor	2 500
Hand tool (for home business)
Bulgarian	10 000
Mechanical guillotine for metal cutting	140 000
Milling machine	100 000
Lathe	90 000
Hand tool	5 000

To save some money on the purchase of equipment, it is rational to buy used devices. But at the same time, you don’t need to try to save money by buying low-quality, too worn-out equipment for the production of steel doors, because the quality of products largely depends on the devices themselves.

To accommodate semi-automatic equipment used for small enterprises, 250-350 sq. m. area. For manual and mechanical equipment, you can find an area for a workshop with a size of 100 square meters. m.

It is important that both premises be renovated and prepared for such production. The walls and floor must be fire resistant, which will protect the enterprise from fire when working with welding machines.

Since it is planned to make frames, and paint, and sheathe doors, the production room must be zoned so that some technological processes do not interfere with others.

Select at least 7 separate rooms in your enterprise:

For the warehouse of raw materials.
For warehouse of finished goods.
For sheet processing and rolling workshop.
For assembly and welding shop.
For the paint shop.
For finishing shop.
For the control room.

What raw materials need to be purchased for the production of steel doors?

Raw materials are an important element in organizing the manufacture of steel building structures, the quality of which will determine the quality of the finished product.

The purchase of raw materials for this enterprise will consist of two parts:

the first is the purchase of material for door bodies,
the second is the acquisition of fittings for equipping the steel structure.

Of course, both raw materials must be of very high quality. But the requirements for fittings are very high, since high-quality locks are already 50% of the success of a steel door.

As raw materials for the production of structures, you will need the following materials:

Sheet steel - 2 mm thick (some manufacturers believe that the thicker the steel, the better the door will be, but this statement is erroneous, since every additional 2 mm adds weight to the structure, and this leads to its rapid wear).
Mineral wool.
Electrodes.
Solvent.
Primer.
Dye.

You will also need materials for sheathing. Which one depends on your choice.

As for accessories, you will definitely need to purchase the following items:

Locks.
Pens.
Loops.
Fasteners.
Gate valves.
Latches.
Eyes.

How many employees should be recruited to start working at the enterprise?

The number of employees required to work in the enterprise will depend on whether you are planning a small or medium-sized business.

If you want to start with a small amount of work, and plan to use machine tools and hand tools, then you will need:

Technologist acting as production manager.
2 machine operators supervising the milling and turning machines.
2 workers carrying out different processes.
2 welders who will be directly involved in door welding.
1 installer who will install the door.

Functions CEO, accountant and manager in small enterprises can be performed by the owner himself.

If a larger business is planned, that is, medium-sized, it would be better to hire such specialists:

Accountant.
Technologist.
2 welders.
3 workers.
Installer.
Marketer.

If desired, here too financial statements the owner can take over, but at larger enterprises it will be better if a specialist does this.

By the way, although the production of steel doors is not difficult process, it will be a good idea to hire people who have the appropriate education or experience in this field.

Since the equipment is not fully automated, skilled personnel will help reduce scrap and increase productivity.

Production marketing plan: to whom and how to sell steel doors?

In order for the business to start making a profit as soon as possible, you need to take care of establishing distribution channels and advertising.

Who will be your consumers, we found out at the beginning. It can be individuals, and tenants, and hardware stores.

To know about you as much as possible potential buyers, use the following:

Design your own website to serve as your showroom and online store. To make the site colorful and functional, it is better to entrust its creation to experienced programmers and web designers.
Order printed materials (business cards, booklets). Leave them in large retail chains, distribute to passers-by.
Let's advertise in newspapers, magazines, on TV and radio.
Collaborate with large construction hypermarkets by selling your products from them.
Use email marketing to potential customers.

In order to stand out from other manufacturers, do not forget to think over the advantages of your particular company and tell all customers about them.

your calling card quality and reliability should become the only way you can gain customers and reputation.

Manufacture of entrance metal doors.

What technology is being used? Manufacturing stages.

How much will it take to organize the production of steel doors?

Since we analyzed both small and medium-sized businesses, we will calculate the amount in this area for both options.

Expenses	Amount (rub.)
Total:	1,100,000 rubles	2 600 000 rubles
	small business	Medium enterprise
1. LLC registration	18 000
2. Licensing	35 000
3. Room rental	15 000	37 500
4. Purchase of equipment	345 000	1 700 000
5. Purchase of raw materials	350 000	500 000
6. Payment of wages	165 000	190 000
7. Advertising	75 000
8. Other expenses ( public utilities, taxes)	100 000

Now let's move on to calculating the payback.

The approximate productivity of a small business is 60 doors per month. Their market value fluctuates within 13 thousand rubles, the cost price is 7 thousand rubles.

It turns out that by selling 60 doors per month, you will receive an income of 780 thousand rubles. Net profit at the same time will be about 360 thousand rubles. It is easy to calculate that with such forecasts, the enterprise will be able to pay for itself already after 3-5 months.

An average enterprise is able to manufacture from 200 steel doors per month. Given the same market value and cost, we find that the income per month will be 2.6 million rubles. Net of them you will receive about 1 million rubles.

If we take into account the additional costs in the first month of operation and some time required to find distribution channels, we can calculate that the average enterprise will pay off already in the first six months of work on the market.

Thus, we can conclude that the production of steel doors in Russia is a profitable, simple and quickly payback type of business.

To launch it, you need to correctly think over the concept of the enterprise and try to find several distribution channels at once. Such actions will help short time to return the invested money, thereby positively influencing the development of production.

Useful article? Don't miss out on new ones!
Enter your e-mail and receive new articles by mail

To produce high-quality metal doors, modern installations and tools are needed. Workshops for the production of such products may differ in equipment depending on the types of box construction and the finish of the canvases. But many of them will have most of the same equipment for the production of metal doors. Here are the main machines and devices used in this process.

Cutting and milling

The process of creating a metal door begins with marking the steel elements so that the final result has parameters exactly corresponding to the ordered dimensions. Next, cutting of iron sheets for linen and solid-bent boxes is carried out. This is done using hydraulic shears.

The huge machine has a powerful base plate for positioning the workpiece. On such a table there is an extreme point along which the cut is carried out. The sheet of iron is laid out in such a way that the marking line exactly falls on this edge. Metal cutting is performed by a movable hard alloy plate driven by hydraulic power. The movement of the mechanism provides two cylinders at the edges of the installation. Such equipment is capable of cutting up to 10 mm thickness, which makes it possible to obtain smooth edges and high accuracy.

Equipment for the manufacture of metal entrance doors, in the case of a box from a profile, includes cutting machines with a large disc of abrasive rotating at high speed. This allows you to quickly cut blanks for vertical and horizontal beams, as well as future stiffeners. The final fitting and deburring is done with small grinders and grinding wheels.

Companies specializing in finishing metal fabric with MDF panels always have cutting machines for wood and milling equipment for pattern selection and relief creation. This gives a variety of surface designs and expands the design options for the sash.

Bending equipment and dies

Companies for the production of metal doors from a curved profile use sheet benders. These are large vertical machines with a matrix of 90 degrees and a counterpart, which is smoothly supplied by hydraulic cylinders. When the sheet of iron is marked, it is inserted into the gap between the working surfaces of the machine strictly along the lines and the bend is launched. The equipment allows to produce:

door frames;
stiffening rib;
solid canvases with bends;
internal frames.

The presence of this machine makes it possible to perform bends and create structures with three, four or more corners, depending on the production and technical needs. Similar in principle of operation, equipment for the manufacture of metal doors, but with stamping dies, allows you to extrude a pattern on the surface of the leaf.

Drilling and turning

For the manufacture of standard holes for locks in the canvas and additional plates, drilling machines, allowing you to change in the cartridge working part and get a variety of diameters for locking mechanisms. The adjustment of the alignment of the crossbar and the counterpart in the finished product is carried out locally with a hand drill.
Most companies buy web attachment loops from third-party manufacturers. Other firms prefer to manufacture such units on their own and have for this lathe and a set of cutters for external and internal grooves of canopies.

Welding and forging

All manipulations with blanks are carried out on supports or tables made of thick iron. This ensures the convenience and evenness of the finished product on the plane. Adjustment and reduction of cracks is performed with clamps and clamps. Next, the welding work begins.

Equipment for the production of entrance metal doors for suturing can be in the form of:

welding inverter for coated electrodes;
semiautomatic device with continuously moving wire in an inert gas environment;
pincers with contact welding.

Any of these devices is capable of applying high-quality durable seams, but the difference lies in the speed of work and the magnitude of deformations from overheating of the metal, which requires subsequent processing and straightening.

Forged elements on the doors are created by heating steel bars in a forge or gas equipment, and subsequent processing on an anvil with various tools. This gives beautiful patterns in the form of leaves, curls and other items that decorate and enhance the protection of the canvas.

Sanding and painting

The finished product must be processed to perfection. Sanding machines with sandpaper flap discs help with this. Rotation at high speeds allows you to remove small bumps, welding spatter and burrs. After that, the door is processed. This can be done with an airbrush, in the case of applying paints and varnishes, or by powder spraying. The latter is produced in a special chamber where the metal is heated and granulated powder is fed onto it, baked on the surface.

The company "Pantera" uses the most advanced equipment in the manufacture of metal doors, which gives high strength, evenness and beauty of the product. All products are tested and have a certificate.

Production of metal doors: main advantages + manufacturing technology from 8 stages. Equipment for production: complex or separately + basic expenses and business profitability.

Capital expenditures: from 7,340,000 rubles.
Approximate payback period: about 3.5 years.

1. We analyze the demand for the production of metal doors

It makes sense to participate in various exhibitions, put up tents with product samples in construction hypermarkets, as well as in construction markets.

All this will lead to the fact that people who are in this moment busy with repairs, they will think about putting in a new door, and maybe even more than one.

8. Costs of setting up a business

The costs required to open your own factory for the production of metal doors are divided into capital and monthly.

It is worth considering the important fact that the first time (1-2 months) monthly expenses will not pay off with profit, so they must be taken into account when calculating the main amount of opening costs.

Capital expenditures

PS. The calculation takes into account the cost of the complex for production, since this is the most suitable and stable option for large-scale production.

Monthly expenses

There is also an option with the purchase of premises for the workshop. The amount of capital costs from this increases, but at the same time, the amount of monthly expenses decreases several times.

As a result, it will bring much more benefits than renting.

However, it is important to evaluate your prospects sensibly, because the benefits will be tangible only if the business quickly pays off and becomes profitable.

9. Profit and profitability of door production

In the case of the manufacture of economy class doors, the approximate profit will be about 1 250 000 rubles per month.

It should be understood that such figures will become a reality after a few months (at best), since a sufficient volume of orders will not begin to arrive immediately.

You will need to "accelerate", launch an active advertising campaign and build a customer base.

Given these figures, we can conclude that the production of metal doors will pay off only in 2.5-3.5 years, with optimistic forecasts.

The profitability of manufacturing specifically metal doors is much lower than that of the idea of \u200b\u200bmanufacturing ordinary ones.

A novice entrepreneur should not think that a business will become successful if he does not understand the nuances of production and business promotion.

Personal experience is the strongest motivator in all endeavors.

How a 22-year-old guy earns up to 300,000 rubles a month

in the production of metal doors - in this video:

Conclusion about metal door manufacturing business in Russia

Despite all the costs involved in organizing an enterprise of this kind, there is a chance that the production of metal doors will become very successful and will be able to bring a fairly high profit.

In order for the business to become even more profitable, it must be expanded from conventional production to the installation of doors. After all, the installation itself is not a particularly complicated process that does not require much time.

Therefore, you can easily include it in the range of services provided by the manufacturer.

This will have a positive effect on the development of door production, as it is always much more convenient for customers to do everything with one master. It will also bring additional profit, since most often the margin for such services is about 300%.

On average, door installation will take 1.5 hours. This means that one installer will be able to install about 3 doors in a working day.

Each installation will bring from 7,000 rubles. For a month you will get a good amount, as for additional income.

In this case production of metal doors will pay off faster, and in the future it can be expanded by adding new services and products.

Useful article? Don't miss out on new ones!
Enter your e-mail and receive new articles by mail

Every owner of a house or apartment worries about their safety. Therefore, the installation of metal doors is in demand today.

The construction market offers a huge selection of steel doors. But despite the competition, the business for the production of metal doors is developing successfully.

Its advantage is that the process of manufacturing a metal door is simple, it does not require special knowledge, so anyone can do this business.

Door metal products are divided into types according to their purpose and resistance to burglary.

Distinguish:

entrance doors - installation is carried out at the entrance from the street side;
apartment - installed at the entrance to a separate housing, they can be decorated with mirrors, wood and other materials;
front doors - they are installed in the private sector and administrative buildings, the sizes of such doors are often non-standard, the door itself can have several wings and be decorated with spectacular details;

How the production process of metal doors looks like, watch the video:

office - similar to the apartment door, but more status;
technical - the simplest door structures installed temporarily at the initial stage of construction or permanently in special premises (archives, cash desks, etc.);
vestibule - designed to be installed on the stairwell to provide protection against penetration into adjacent apartments;
special - these are bulletproof and fireproof structures.

How to start a business

You can start a metal door manufacturing business small. To do this, you will have to buy two or three garage rooms: for welding, assembly and painting of the finished product.

It will not be possible to amass huge capital right away, but such a start will allow you to gain experience in entering the construction products market.

By developing production, the number of equipment can be increased. Under such conditions, the business started will develop successfully.

Paperwork

To register a business for the production of metal door structures, legal registration and (IP) or

Then you need to select a tax system by specifying the classifier code economic activity(OKVED).

Code 75.21 is indicated if it is planned to manufacture armored safes and, as well as fireproof cabinets and armored doors.
Code 25.4 - only the installation of metal door structures is planned.

After that, it is mandatory to issue a construction license according to SNiP 11-23-81. Without licensing, all actions taken will be illegal.

To complete a full package of documentation for obtaining a license, you will need about 35,000-40,000 rubles.

Plus, before starting production, you need to familiarize yourself with the requirements of GOST:

31173-2003 - standard for block steel structures;
23118-99 - steel building structures;
5089-97 - requirements for latches and door locks.

Choose a room

Establishing the work of a workshop for the manufacture of metal doors depends on budgetary funds and the planned turnover of products. Entrepreneurs often rent workshops of inactive factories or garages to manufacture products.

The premises may be separate, however, subject to availability total area it should be broken down into separate areas:

metal-rolling shop;
Assembly shop;
painting chamber;
office space for storing documents and working with clients;
warehouse for storage of finished products.

Scheme of a metal door.

Necessary equipment

Certain tools will be required in the manufacture of metal doors.

The machine for division of metal preparations into parts. Experts advise using either a plasma machine or a laser. They allow you to cut metal quickly and evenly. Cost - 100-150 thousand rubles.
Sheet bending press. It costs 700-100 thousand rubles.
Welders for execution spot welding and finishing. Price - from 100,000 one unit.
Powder coating equipment: a machine for preparing a metal surface before painting, a painting booth, a heating unit (curing booth), a spray gun and a compressor. The whole complex will cost 250-300 thousand rubles.

Commercial vehicles for business: what types can be, how and where to buy - read with recommendations.

We select personnel

It must be understood that the number of workers depends on the volume of production.

To work in the workshop for the manufacture of metal doors, you will need:

technologist (he is the head production process);
master;
driver;
2 machine operators;
3 handymen;
manager (in his competence - reports, promotion, advertising events).

Prior to starting the production process, the business owner must instruct workers. The briefing should contain issues of compliance with labor protection standards, safety precautions in production shop as well as fire and electrical safety information.

Technological process of production

The specifics of manufacturing metal doors is quite simple.

Metal sheets are cut into pieces of the desired size, holes are made for installing an eye and a lock. If this is not done, then drilling these elements after painting can lead to cracking of the paint.
Metal bending in progress.
The door is assembled and preliminary welding (spot welding) is performed.
It is checked whether everything is in order, and finishing welding is performed.
A metal door is prepared for painting, placed in a chamber, painted and immersed in a polymerization oven.

The manufacturing technology of metal doors is shown in detail in this video:

Raw material efficiency

Before starting a business idea for the production of metal doors, you need to think about the choice of material for the manufacture of door structures. The door can be made from different types rolled metal products.

How to return defective goods to the supplier and get your own cash back - detailed.

Cheap options involve making a frame from corners, channels or pipes. After the base is covered with sheets of steel 2 mm thick.

The second technology is the manufacture of doors from finished sheets of rolled metal. It is a mistake to believe that a thick steel sheet is more reliable.

The optimal sheet thickness for standard doors is 2 mm. Heavy doors cause a lot of inconvenience: because of the weight, the door hinges wear out faster and there are difficulties when opening / closing the door leaf.

It will be needed in the manufacture of doors and additional elements. You should stock up on such standard fittings as locks, handles, door hinges; latches, as well as eyes, latches and locking devices.

We increase income

Increasing profits will only be done with the right business. To do this, you will have to hire 2-3 welders and gradually acquire the necessary special equipment.

We stipulate the payment of salaries immediately: it is better to pay it according to the volume of work performed. it is recommended to calculate according to the number of manufactured doors and product quality.

Earnings from the output will provide an opportunity to encourage craftsmen to work quickly, high-quality work and raise labor productivity.

The production of metal doors is efficient and profitable business.

Cash costs and payback

Undoubtedly financial calculations can be made only after assessing the expected scale of the business.

However, exemplary business plan for the manufacture of door metal products approximately looks like this:

installation necessary equipment- 5-6 million rubles;
execution of documents for the implementation of activities - 35-40 thousand rubles;
purchase of premises for equipment for a workshop (from 15 to 35-40 million rubles), rent of a workshop (150-200 thousand rubles);
utilities - 50-60 thousand rubles;
salary for employees - 200-300 thousand rubles.

The calculations clearly show that the idea of establishing such a business is quite expensive. It will take time to get ahead. The payback of the project depends on the organization and the number of clients.

On average, the business begins to make a profit in one and a half to two years. The main thing to do during this period is to acquire new pieces of equipment at the expense of profits.

This will increase the turnover of products and ensure high quality of the product.

You can set up the production of metal door products using:

automatic lines, the productivity of which is quite high - from 200 pieces per day, and marriages are minimal, however, the installation of such a line is expensive (from 6-7 million rubles) and requires a large room;
semi-automatic lines, during the work of which manual labor is used, such an installation with qualified personnel will make it possible to produce 15-20 doors per day, but the number of defects will increase;
machine tools when all work is done manually and no more than 3 doors can be made per day, in this case, the cash costs for opening a business are low, but the income is also insignificant.

To organize a workshop using manual labor, you will need about 80 thousand rubles. Such a business will pay off in about 6-8 months.

To set up a mini-factory, you will have to spend from 15 to 20 thousand dollars (documentation, premises, wages, raw materials, advertising campaigns and so on.). Such products are focused on a low price segment and the business will pay off in 10-12 months.

Read about material incentives for staff.

It will take about $150,000 to set up a factory for the production of elite doors. Rent, promotions And wage"eat" half the amount. The rest will have to be spent on equipment.

It should be borne in mind that profit from the sale of "expensive" products of such a plan is possible only when selling 80 -100 pieces. doors per month. It is difficult to break into the market of elite products, but if it succeeds, then in six months the business fully pays off.

We calculate income

You can consider the profitability of a business using an example that is available to those who have little capital.

So, in the manufacture of 3 doors daily per month (on average 21 working days), 63 units will be sold. goods. The approximate cost of the product is 12-13 thousand rubles.

Estimated monthly revenue will be 63 units. X 13000 rub. = 819,100 rubles. The cost of materials will amount to 441 thousand rubles. (63 pieces X 7000 rubles).

Additional expenses will take about 185 thousand rubles. (rent, utilities, advertising, taxes).

Besides, additional funds can be obtained from mounting the door. The approximate cost of installing one unit of goods is 1000-1200 rubles, and this will bring a total of 63-75 thousand rubles a month.

Finding Clients

Potential consumers of door products are those who:

bought an apartment in a newly built house;
made an office from a residential apartment of the secondary market;
bought a second home or inherited the old "grandmother's" apartment.

In the construction market, the range of door products is quite wide. However, despite the competition, to establish good business Can.

To do this, you need to take into account the fact that consumers pay attention not only to the strength of the door structure, but also to the stylish design.

Due to the fact that in building supermarkets you can buy a variety of materials, as well as affordable modern technologies, many things necessary in everyday life can be done independently. And the entrance metal doors of the house are no exception. Of course, you will need to purchase equipment for the production of metal doors, as well as certain skills. But, in general, this is not a very difficult process.

It should immediately be taken into account that the manufacture of an iron tambour door provides for a more complex technology than the production of a conventional product with one leaf. The quality of products depends entirely on your personal talents. But to expect the level of factory production, nevertheless, is not worth it.

What equipment will you need?

If you choose equipment for the production of metal doors, you need to focus on the size of production. Let's look at all the possible options:

Fully automated equipment

Most often used on large enterprises, as it makes it possible to manufacture from 200 units per day. At the same time, everything technological operations fully automated and require virtually no human intervention.

Semi-automatic production

The following set of equipment is provided here:

semi-automatic machines necessary for cutting metal;
sheet bending presses;
devices for carrying out welding works;
painting equipment.

Such production lines make it possible to produce approximately 15-17 items daily.

Machine tools mechanical type combined with manual labor.

Here is the required minimum:

saw "Bulgarian";
milling machine;
guillotine, necessary in the process of cutting metal;
lathe;
additional tool (manual).

Now you know everyone possible options equipment and choose the one that suits you best.

Manufacturing technology of a metal door

Making a simple metal door with your own hands is a fairly simple process, unless, of course, you have certain skills. In particular, you know how to work with welding equipment, since this is practically the most basic operation in the production of a metal door.

Here's what you have to do:

Decide on the size of the door

First of all, it is necessary to make accurate measurements of the doorway. Making a metal door with your own hands is good because you are not required to adhere to certain standards, but create an instance according to your own measurements.

Box making

It is welded corners. It is at this stage that the ability to work with welding comes in handy. There is one caveat here: upon completion of the welding process, there must be small gaps between the frame and the door jamb. They will be required for the further process of making a metal door with your own hands.

When the corners are already combined into a single whole, a steel sheet is welded to them. It is fixed by spot welding. It is he who is the basis of the whole structure. The minimum allowable thickness of the metal of self-made doors is 2 millimeters. This is quite enough for reliable protection of the house.

Hinge attachment

The first part of the hinge mechanism equipped with a pin is attached to the box. Accordingly, the second part is welded to the metal door leaf. It is very important to correctly calculate the distance: both parts of the hinges must match perfectly, otherwise the door may simply skew.

After the hinges are attached, the welds must be cleaned and you can start painting the product, if any.

Hardware installation

Do-it-yourself metal doors will meet accepted standards much better if you pay enough attention to the locks. It is best to choose locking devices not lower than the second class. A pair of such locks is quite enough, which during the installation process will be located in the most convenient places. Ideally, do-it-yourself locks should not creak during the opening and closing process. The elements of the lock should work smoothly. Don't forget to install a peephole.