25.05.2020

lathe manufacturers in china. Chinese lathe: buy at Russtanco is profitable! A review dedicated to the study of the world production and consumption of metal-cutting machine tools


gardnerweb.com Web Newsletter 2015 ( production and consumption of machine tools 2014 statistics )

A review dedicated to the study of the world production and consumption of metal-cutting machine tools

The main goal in competition in the global market for the production and sale of manufactured goods is to increase productivity. One way to increase productivity is to use more qualified staff. Another way to improve performance is to use more efficient equipment, such as, for example, machine tools. It's quite easy to look at these two ways of increasing productivity as rivals; for example, when the working staff is against the introduction of robots into production, or other, more efficient capital equipment. But in fact, more qualified personnel and more efficient machines complement each other. Therefore, only the combination of these two components leads to an increase in the standard of living.

The way these two factors are combined depends on their relative cost. In recent years, there has been a steady increase in the skills of workers in manufacturing around the world. This contributed to the improvement of the quality of parts processing worldwide. But more qualified personnel need to be paid higher salaries and receive other dividends. At the same time, throughout the globe, there is a trend towards an unprecedented decrease in interest rates, which has significantly reduced the cost of equipment (fixed assets). Dynamics of size growth wages and declining interest rates mean that it is now relatively cheap to increase productivity by investing in fixed assets. Since machine tools are necessary for the efficient production of all manufactured products, the level of investment in machine tools is an indicator that a country investing in machining equipment is looking to the future and needs qualified personnel. The current trend in machine tool purchases indicates that the most influential machine manufacturing countries are increasing investment in the latest machining technologies.

Worldwide consumption of machine tools in past years was $75.3 billion; in 2014 there was an increase of 0.3%. But among the ten largest machine tool consuming countries, which simultaneously correspond to the world's top 10 economies, purchases of machine tools increased by 1.7% in 2014. In 15 countries that are not the world's largest purchasers of machine tools, the consumption of machine tools decreased by 7.9% in 2014. Thus, countries with stronger manufacturing bases invested more in machine tool consumption, widening the gap between them and the rest of the world.

World production of machine tools has been declining for three years in a row and in 2014 amounted to $81.2 billion. In 2014, global production of machine tools decreased by 3.1%. The production cut share slowed down in 2014 as machine builders lowered inventories (the level of work in progress), bringing inventories (equipment deliveries) in line with demand. This indicates that global machine tool prices should increase.

Looking to 2015, a Gardner survey predicts a 0.4% fall in machine tool spending to $75 billion. However, the top 10 consumers will reduce machine tool costs by 1.1% while the remaining 15 major consumer countries will increase consumption to 3.7%.

World production and consumption of machine tools

Machine users

China remains the world's largest consumer of machine tools. However, China's spending on machine tools fell to $31.8 billion in 2014 from $40.8 billion. in 2011, which for three years amounted to 22%. Since over a period of more than 2 decades, China's money supply has grown at an extremely slow pace over the past two decades, and industrial production has grown at a relatively slow pace since January, it can be assumed that China's machine tool consumption will continue to decline in 2015. We forecast Chinese machine tool consumption in 2015 to be $28.6bn.

At $8.1bn, US machine tool consumption has not changed significantly; while the United States holds the second position in the world ranking of machine tool consumers. In 2015, we expect machine tool costs to increase to $10.4bn. This statement can be substantiated by an article published in December 2014 in the journal Modern Machine Shop (Reshoring).

Germany remains the world's third largest consumer of machine tools. However, Germany's equipment consumption fell by 10.8%, the second sharp percentage drop among the top 10 consumers. Germany's money supply, industrial production and capacity utilization show a rate of decline. Therefore, we can say that, most likely, the consumption of machine tools in Germany will fall in 2015 by another 8%.

Japan and South Korea remained in the top five countries-consumers of machine tools. But at the same time, they switched places, and Japan took fourth place, while South Korea moved to fifth place. In 2014, machine tool costs in Japan increased by 39.4%, the largest increase of any country. Japan is also expected to show growth in 2015, albeit a small one. In 2014, the cost of machine tools in South Korea increased by 13.2%. Like Japan, Korea will show a slight increase in consumption in 2015. Two countries showing significant reductions in machine tool costs are India and Brazil. In 2011, the costs of both countries reached the figure of $2.5 billion; thus, these countries ranked sixth and seventh, respectively, among the world's consumers of machine tools. But in 2014, India spent $1.4 billion on machine tools and Brazil $1 billion. In 2015, India's machine tool consumption is projected to increase. Brazil is a completely different story. We expect consumption to drop to $0.7bn in 2015 as industrial production and equipment utilization decline at an ever-increasing pace.

Machine tool manufacturers

China has been the world's largest machine tool manufacturer since 2009. But production fell to $23.8 billion from a peak of $29.5 billion in 2011. The nature of the Chinese machine tool market and the cooling of economic growth suggests some decline in Chinese machine tool production in 2015.

For several years, Germany was in second place in the production of machine tools. However, in 2014, production decreased by about 20%. At the same time, the country is the world's largest exporter of machine tools.

In Japan, machine tool production fell by almost 50% between 2011 and 2013. But in 2014, production quickly recovered, rising to $12.8bn. This put Japan in third place in the world, only $0.1bn behind Germany.

South Korea moved up one spot to number four, while Italy dropped one spot to fifth in machine tool production. These two countries produced machine tools worth more than $5 billion.

Since 2011, as well as since 2007, the production of Brazilian machine tools has experienced dramatic moments. Since 2011, machine tool production in Brazil has fallen by almost 70% from $0.3bn to $0.9bn.

Principles on which the review was created

This review is the 50th edition of an independent annual report that collects statistics by country and economic indicators expressed in US dollars. The review is being carried out by the Advanced Development Division of the business media corporation, Gardner Business media. Inc., based in Cincinnati, Ohio, USA under the leadership of Steve Klein, Director of Market Research and supervisor project by Nancy Eigel Miller.

Data for the current year on the state of production, export and import data were collected from all official sources, including trade associations and ministries in 27 countries that consume and produce almost all machine tools in the world. Consumption is calculated by adding imports and subtracting exports from consumption. Usually such data is published in local currencies, which are then converted into US dollars.

After converting to US dollars, all data in the 2014 Annual Industrial Report was indexed for inflation by the Bureau of Labor Statistics using the Capital Equipment Producer Price Index.

When calculating, we collected annual statistics for 25 countries, consumers and equipment manufacturers. Since the number of countries participating in the survey changes annually, the report uses a rough approximation, which is that 25 countries are responsible for approximately 95% of all industrial production and sales of machine tools.

Sources:

Corrected data for 2013 and estimates for 2014 are obtained from government agencies or trade associations. In addition, special assistance was provided by the 15-member CECIMO (European Committee for Cooperation in Machine Tool Industry, headquartered in Brussels) consortium and the Manufacturing Technology Association (McLean, Virginia).

Description:

A machine tool is usually considered to be mechanically driven equipment that does not require all manual movements, the source of energy for which is external source energy. This equipment has been specially designed for metal cutting, for metal forming (metal forming), physical and chemical processing, or for combined processing.

All machines are traditionally divided into two categories: metal-cutting and metal forming machines. Metal cutting machines usually perform the processing of metals with the removal of chips or metal filings. This category of machines includes (but not necessarily only the listed types) broaching machines, drilling machines, EDM machines, laser machines, gear cutting machines, grinding machines, machining centers, milling and turning machines.

Metal forming machines typically compress/deform metal into shape. This category of machines includes (but not necessarily only the listed types) bending presses, cold heading press machines, presses, shears, aggregates slitting roll strip, stamping presses. The data provided in the WMTS is only valid for machine tools (Harmonized Commodity Description and Coding System codes 8456-8461) and for pressure forming machines (8462-8463) and is valid for finishing only; this category does not include spare parts and modernized machines.

Exchange rate:

All report data for each country in local currency is converted to US dollars using the average daily exchange rate as reported on www.oanda.com in the history section. All analytics is carried out in US dollars.

Coverage scale:

Information on the state of affairs in the global production and consumption of machine tools comes from the 27 countries that are presented in the overview and does not include all world production and sales of machine tools, although it is believed that it covers more than 95% of all world production-related activities. and consumption of machines. In some cases, for countries such as South Africa, or some states of Southeast Asia or Eastern Europe, not particularly big market machine tools exist, but status data are not available, or there is difficulty in assessing them.

"Shipments" - "Orders":

Many countries, in addition to reporting to our survey, track orders for new machines. These data are, by their nature, other figures and may not be relevant to the report.

The review is based on actual shipments of new machines from the factories where they were produced. In contrast, the collection of shipping data in individual countries is based on the registration of orders for machines that will be shipped in the future. The time interval between these two events can vary considerably. So, a machine that is in stock can be shipped from the warehouse a day after the order is placed; while it may take a year to ship a complete machine line after receiving an order. On average, in the United States, it can take 4 to 5 months from order to shipment. This is a common time for many countries to complete a new order. Less time means delivery from stock or backorders.

Consumption of machine tools (in millions of US dollars)

A country 2013 2014 2015*
1 China $31,900.0 $31,700.0 $28,600.2
2 USA 8,048.5 8,056.3 10,412.4
3 Germany 7,573.4 6,758.2 6,232.8
4 Japan 3,695.8 5,150.2 5,427.5
5 South Korea 4,320.0 4,891.0 4,959.9
6 Italy 2,098.4 2,266.9 2,340.6
7 Russia 2,054.5 2,030.2 1,729.9
8 Mexico 1,924.2 1,708.9 1,884.4
9 Taiwan 1,629.0 1,687.0 1,877.2
10 India 1,337.7 1,416.5 1,506.9
11 Canada 1,342.0 1,235.0 1,361.8
12 Türkiye 1,261.0 1,227.0 1,266.9
13 Great Britain 1,077.5 1,087.2 1,362.1
14 Switzerland 1,126.1 1,081.8 1,030.4
15 Brazil 1,464.9 1,014.6 661.1
16 France 1,113.8 977.3 1,018.6
17 Austria 734.0 663.7 665.3
18 Spain 426.1 534.8 605.8
19 Czech 435.5 464.3 567.8
20 Australia 374.7 333.0 357.2
21 Netherlands 342.5 303.9 310.8
22 Belgium 190.4 221.2 230.4
23 Argentina 210.0 195.7 137.3
24 Portugal 209.6 166.5 209.3
25 Sweden 194.2 161.3 242.1
26 Finland 121.9 115.5 132.6
27 Denmark 63.0 59.6 66.2
Total $75,268.7 $75,507.6 $75,197.5

* - 2015 - predicted values

Production of machine tools (in millions of US dollars)

A country % 2013 2014
1 China 59% $24,700.0 $23,800.0
2 Germany 71% 15,268.7 12,957.2
3 Japan 83% 11,333.6 12,831.6
4 South Korea 74% 5,150.0 5,631.0
5 Italy 51% 5,475.9 5,074.7
6 USA 75% 4,956.1 4,900.4
7 Taiwan 82% 4,537.0 4,700.0
8 Switzerland 84% 3,242.8 3,111.7
9 Austria 51% 1,217.0 1,101.2
10 Spain 60% 1,285.1 1,083.0
11 Great Britain 77% 1,007.1 931.9
12 Türkiye 27% 719.0 722.0
13 France 61% 797.3 698.9
14 India 83% 576.0 645.3
15 Czech 82% 697.2 625.9
16 Canada - 685.0 571.0
17 Netherlands - 428.8 380.5
18 Brazil 81% 417.5 280.0
19 Belgium - 317.8 254.0
20 Russia - 210.9 234.4
21 Finland - 191.8 170.2
22 Mexico - 140.6 144.0
23 Australia - 160.0 143.4
24 Sweden 9% 163.4 135.7
25 Portugal 75% 119.2 102.1
26 Denmark - 49.3 45.0
27 Argentina 59% 36.2 37.5
Total - $83,883.3 $81,312.6

Imports of machine tools (in millions of US dollars)

A country 2013 2014
1 China $10,100.0 $11,200.0 35%
2 USA 5,268.4 5,241.5 65%
3 Germany 3,012.6 2,783.5 41%
4 Russia 1,922.4 1,869.1 92%
5 Mexico 1,907.6 1,655.3 97%
6 South Korea 1,386.0 1,496.0 31%
7 Italy 992.2 1,021.0 45%
8 Türkiye 1,037.0 989.0 81%
9 Belgium 857.6 911.6 412%
10 Canada 900.0 902.0 73%
11 Brazil 1,263.8 901.2 89%
12 Great Britain 902.9 893.1 82%
13 France 982.3 876.4 90%
14 India 797.0 811.1 57%
15 Taiwan 640.0 740.0 44%
16 Japan 745.1 715.7 14%
17 Switzerland 683.6 583.4 54%
18 Czech 477.0 507.7 109%
19 Austria 461.3 416.9 63%
20 Spain 324.7 404.8 76%
21 Netherlands 452.1 401.1 132%
22 Australia 286.0 264.9 80%
23 Sweden 288.1 239.2 148%
24 Argentina 194.6 166.4 85%
25 Portugal 154.8 121.6 73%
26 Denmark 119.2 108.2 180%
27 Finland 109.6 97.2 84%

* – Including machine tools imported for re-export

Exports of machine tools (in millions of US dollars)

A country 2013 2014 2014 exports* as % of consumption
1 Germany $10,707.9 $ 8 , 982 . 5 69%
2 Japan 8,382.9 8,397.1 65%
3 Italy 4,369.6 3,828.8 75%
4 Taiwan 3,548.0 3,753.0 80%
5 China 2,900.0 3,300.0 14%
6 Switzerland 2,800.3 2,613.3 84%
7 South Korea 2,216.0 2,236.0 40%
8 USA 2,176.0 2,085.6 43%
9 Spain 1,183.7 953.0 88%
10 Belgium 985.0 944.4 372%
11 Austria 944.2 854.5 78%
12 Great Britain 832.5 737.8 79%
13 Czech 738.7 669.3 107%
14 France 665.8 598.0 86%
15 Türkiye 495.0 484.0 67%
16 Netherlands 538.4 477.7 126%
17 Canada 243.0 238.0 42%
18 Sweden 257.3 213.6 157%
19 Brazil 216.4 166.5 59%
20 Finland 179.5 151.9 89%
21 Denmark 105.5 93.6 208%
22 Mexico 124.1 90.4 63%
23 Australia 71.3 75.3 53%
24 Russia 78.8 73.3 31%
25 Portugal 64.4 57.1 56%
26 India 35.3 39.9 6%
27 Argentina 20.8 8.2 22%

* – Including re-export of machine tools

Balance of trade (in millions of US dollars)

A country 2013 2014
1 Japan $7,637.8 $7,681.4
2 Germany 7,695.3 6,199.0
3 Taiwan 2,908.0 3,013.0
4 Italy 3,377.4 2,807.8
5 Switzerland 2,116.7 2,029.9
6 South Korea 830.0 740.0
7 Spain 859.0 548.2
8 Austria 482.9 437.6
9 Czech 261.7 161.6
10 Netherlands 86.3 76.6
11 Finland 69.9 54.7
12 Belgium 127.4 32.8
13 Denmark -13.7 -14.6
14 Sweden -30.8 -25.6
15 Portugal -90.4 -64.5
16 Great Britain -70.4 -155.3
17 Argentina -173.8 -158.2
18 Austria -214.7 -189.6
19 France -316.5 -278.4
20 Türkiye -542.0 -505.0
21 Canada -657.0 -664.0
22 Brazil -1,047.4 -734.7
23 India -761.7 -771.2
24 Mexico -1,783.5 -1,564.9
25 Russia -1,843.6 -1,795.8
26 USA -3,092.4 -3,155.9
27 China -7,200.0 -7,900.0

Balance of trade = exports minus imports

Per capita consumption (in millions of US dollars)

A country Consumption (in millions of US dollars) Population (in millions) Consumption (per capita)
1 Switzerland $1,081.8 8.13 $133.06
2 South Korea 4,891.0 50.22 97.39
3 Germany 6,758.2 80.82 83.62
4 Austria 663.7 8.51 77.99
5 Taiwan 1,687.0 23.37 72.19
6 Czech 464.3 10.53 44.09
7 Japan 5,150.2 127.02 40.55
8 Italy 2,266.9 60.78 37.30
9 Canada 1.235.0 35.67 34.62
10 USA 8,056.3 318.86 25.27
11 Czech 31,700.0 1,360.72 23.30
12 Finland 115.5 5.47 21.12
13 Belgium 221.2 11.20 19.75
14 Netherlands 303.9 16.82 18.07
15 Great Britain 1,087.2 64.31 16.91
16 Sweden 161.3 9.64 16.73
17 Portugal 166.5 10.43 15.96
18 Türkiye 1.227.0 77.70 15.79
19 France 977.3 66.02 14.80
20 Australia 333.0 23.13 14.40
21 Russia 2,030.2 143.70 14.13
22 Mexico 1,708.9 122.33 13.97
23 Spain 534.8 46.50 11.50
24 Denmark 59.6 5.66 10.53
25 Brazil 1,014.6 202.77 5.00
26 Argentina 195.7 41.45 4.72
27 India 1,416.5 1,238.89 1.14

USD to reporting currency conversion (in millions of USD)
A country Currency 2013 2014 Change
1 Argentina USD 1.000 1.000 0%
2 Australia USD 1.000 1.000 0%
3 Austria EUR 1.370 1.216 -11%
4 Belgium EUR 1.370 1.216 -11%
5 Brazil USD 1.000 1.000 0%
6 Canada USD 1.000 1.000 0%
7 China USD 1.000 1.000 0%
8 Czech CZK 0.050 0.044 -13%
9 Denmark EUR 1.370 1.216 -11%
10 Finland EUR 1.370 1.216 -11%
11 France EUR 1.370 1.216 -11%
12 Germany EUR 1.370 1.216 -11%
13 India USD 1.000 1.000 0%
14 Italy EUR 1.370 1.216 -11%
15 Japan JPY 0.010 0.008 -14%
16 Mexico USD 1.000 1.000 0%
17 Netherlands EUR 1.370 1.216 -11%
18 Portugal EUR 1.370 1.216 -11%
19 Russia USD 1.000 1.000 0%
20 Spain EUR 1.370 1.216 -11%
21 South Korea USD 1.000 1.000 0%
22 Sweden EUR 1.370 1.216 -11%
23 Switzerland EUR 1.370 1.216 -11%
24 Taiwan USD 1.000 1.000 0%
25 Türkiye EUR 1.370 1.216 -11%
26 Great Britain GBP 1.649 1.553 -6%
27 USA USD 1.000 1.000 0%

RUSSTANKO offers a wide range of Chinese lathes. At present, these technical devices gained great popularity associated with a high degree of reliability and durability.

Chinese metal lathes have a wide range of applications: their use is equally convenient, as in large production shops as well as small businesses. The choice of modifications is quite extensive, which allows you to choose a device that optimally copes with the tasks. The most popular today are lathes from China:

  • universal, having a desktop version;
  • supplemented by direct drive and driven tool;
  • high-performance Chinese-made lathes equipped with a numerical control system.

Advantages of Chinese Turning Equipment

Among the main characteristics that you should pay attention to when choosing equipment is its accuracy. Almost everyone lathe, for which China has become the country of manufacture, is able to maintain an accuracy of 1 micron for several decades. But it is worth noting other advantages of the equipment:

  • The lathe from China has convenient system control, which allows the operator to easily perform any work.
  • The devices are capable of performing a wide range of complex production tasks at the same time with high efficiency.
  • Lathes (China) are really easy to maintain. The cost of their repair or scheduled maintenance is minimal.
  • Chinese lathes are characterized by high productivity and machining accuracy.

Lathe from China: the price is affordable, the quality is undeniable

Another indisputable advantage that the Chinese metal lathe has is its democratic cost. From this point of view, the equipment has virtually no competitors in the world market. And in order to buy such a lathe, it is absolutely not necessary to go to China. It is enough just to contact the RUSSTANKO company, because we have a large assortment of metal lathes from China. Each Client is guaranteed an individual approach, as well as the provision of all necessary advice on the choice.

DMTG screw-cutting lathes are manufactured in one of the most largest factories engaged in the manufacture of metal processing equipment in China. In terms of production volumes, only the SMTCL machine tool plant located in China can compare with DMTG.

The main reason why they became popular screw-cutting lathes DMTG is the use the latest technologies in production, many years of experience and high education of working specialists involved in both the design and manufacture of equipment.

Composition of screw-cutting lathes DMTG, China

The machine tools include components, electrical components and equipment produced by the world's largest manufacturers. In addition, before the final release from the conveyor, all DMTG screw-cutting lathes undergo multiple tests for accuracy and quality, which become a guarantee of many years of trouble-free operation, high precision processing and precision.

This equipment has an extensive set of functions that allows you to process parts, both on external and internal surfaces. For example, turning and boring, cutting ends and drilling holes, cutting threads and getting conical surfaces, reaming and reaming holes, etc.

Features of screw-cutting lathes DMTG, China

DMTG screw-cutting lathes have the following features: a bed hardened in an induction furnace, equipped with ground guides; automated system responsible for the lubrication of the headstock; large hole in the spindle; headstock gear hardened and ground; the spindle can rotate both to the right and to the left; it is possible to equip the machine with a DRO, thanks to which digital indication will be carried out along two axes, etc.

All this contributes to the use of Chinese screw-cutting lathes in single, medium-scale, and small-scale production in many branches of modern industries. Currently, DMTG is the undisputed world leader in the production of screw-cutting lathes.

The main part of the equipment is exported to Europe, more than 75%. Therefore, we can speak with confidence about its quality and reliability. What our company is sure of, called "NEVASTANKOMASH", which is a direct supplier of their machine tools to our state. We sell DMTG screw-cutting lathes as well as turnkey installations.

This category includes the following models of DMTG screw-cutting lathes: СDS6232, CDE6232, СDS6240, CDE6240, СDS6250B, CDE6250, СW6263C, СW6280C, CW62100C, CW61125, CW61160 and others.

Today is experiencing not the most better times, although the same can be said about almost every state on planet Earth and about any industrial sector. World economic crisis left its imprints on literally all spheres industrial production, And Chinese machine tool industry, being the backbone of China's manufacturing industry, is no exception.

If over the past ten years machine tool industry in China showed accelerated development, often expressed in double-digit growth rates, this is not observed today. Already the second half of 2011 was the beginning of a slowdown for the Chinese production of machine tools and equipment. Current situation not much different from the period four years ago, production volumes are gradually, in small steps, declining, and it is rather difficult to say when exactly this decline will end.

But if we consider Chinese machine tool industry On the other hand, it may seem that not everything is so bad. Against the background of a decrease in the number of machine tools produced by Chinese manufacturers, their quality has increased significantly, although it could not be called bad before. In addition, the industrialists of the Celestial Empire are striving for the maximum modernization of their equipment, which is why a lot more machines with numerical control have appeared in the assortment list. program management, especially for equipment for the metallurgical industry. This trend is doubly positive because the Chinese government People's Republic actively implements the strategy of "Production of China - 2025", which focuses on organic industrialization and urbanization, on the wide distribution and production of high-tech CNC machine tools, on increasing the number of modernized production facilities, as well as on a significant increase in the technical equipment and quality of manufactured machine tools.

Speaking of positive moments that accompany development of machine tool industry in China, it is impossible not to note the stable growth of exports. If we turn to the statistics, they show a good upward trend. For example, at the end of 2014, exports grew by about 22%, and Chinese manufacturers supplied machinery and equipment to the world market in excess of 11.6 billion US dollars. If we look at exports by type of machine tools, the leading position is occupied by machine tools, accounting for almost 3.5 billion US dollars, followed by machine tools - 2.3 billion US dollars and machine tools - 1.15 billion dollars USA.

It must be said that machine tool industry in China has such impressive export volumes because it imports various machine tools and equipment from China great amount countries. Among them are the United States of America, which accounts for the most imports, Vietnam, Japan and other states. IN Russian Federation the export of machine tools from China is not yet very large, but given the trend towards a significant increase in trade relations between China and the Russian Federation, as well as the dynamic development Russian industry, we can say with confidence that in the near future the Russian consumer will take one of the leading positions.

Thus, considering development of machine tool industry in China It cannot be unequivocally said that today it has a downward trend in all directions. There are both positive and negative dynamics here, because any industry in each country is closely interconnected with the economic situation at the micro and macro levels, which means that in the foreseeable future, with the stabilization of the world economy, the Chinese machine tool industry will also find its equilibrium position.


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