22.01.2021

Spring block bonnel list of manufacturers. Machines for the production of independent spring blocks (TFK)


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The company "Viniltex" delivers upholstery materials daily! Order formation time is 1-3 days.

1. Delivery in Moscow and the Moscow region (MO)

  • Within the Moscow Ring Road from 400 to 800 rubles;
  • Outside the Moscow Ring Road 600 rubles. +30 rub. for each km;
  • Express delivery from 900 to 1500 rubles.
  • Departure of a courier with samples in Moscow 500 rubles.

Delivery is carried out to the entrance or checkpoint.

2. Delivery by regions of Russia

  • Delivery in the regions of Russia, cities of the near abroad is carried out transport companies(TK) - " Business Line”, “Energy”, “Zheldor Expedition”, “PEK”, “SDEK” The cost of cargo delivery to the point of departure in Moscow is 500 rubles. At the request of the client, delivery by other shopping malls is possible.
    See the prices of TC services on the websites of companies.
  • Delivery in the regions of Russia by cash on delivery is possible through the shopping center "SDEK".

3. Delivery to foreign cities

Delivery to the cities of far abroad is carried out only to individuals through the shopping center "SDEK" and EMS Post Russia.

4. Delivery by Russian Post (including cash on delivery)

  • Order delivery to post office in Moscow and execution of the necessary documentation - 400 rubles
  • EMS delivery by Russian post. Details on the website www.emspost.ru

5. Pickup.

Four stores in Moscow work for you daily. Store locations and opening hours can be found here.

6. Departure of a courier with samples of materials in Moscow.

Our employee will show you samples of materials, help with their selection and ordering. The cost of the service is 500 rubles. Check the details on the website.

Payment

1. Cash

Payment in our stores or to the courier upon receipt of the goods. In cases of manufacturing products according to your size, you must make an advance payment in one of our stores.

2. Cashless payment

  • For individuals: payment by Sberbank account number is available.
  • For legal entities: send your organization details by e-mail - [email protected] When requesting an invoice, indicate the taxation system - (with or without VAT)

3. Electronic money

Individuals can pay for goods through electronic system"Yandex money".

4. Cashless payment

Payment for materials can be made through monetary systems Unistream, Western Union, Close, etc.

For details on payment options, check with managers by e-mail or by phone numbers listed on the site.

A very important component of the mattress is its spring base. The service life of the product and its orthopedic properties depend on how well the block is made, what materials were used. For the manufacture of independent spring blocks I use three components:

Almost every person who first encounters the purchase of a mattress has a number of questions regarding the spring base of the mattress. What is an independent spring block? How does he work? What are its differences? Why is it best to buy a mattress on such a block?

We will reveal the answers to all these questions in the course of a thorough analysis of the production process of spring blocks. You will see for yourself that everything is actually elementary simple and quite understandable.

So let's get started. As mentioned above, the key to a good product in three components. The wire we use is made of hardened high-carbon steel, smooth without cracks and depressions, with a diameter of 1.8 mm. It is delivered in bays, which are filled into the machine for the production of spring blocks. In the first compartment, the wire is twisted into a seven-turn barrel-shaped spring and cut off. The finished spring enters the next compartment. It is important to note that modern technology does everything very well and quickly. The output springs are one to one, and the production flow has a very high speed. The master can program the machine for the required number of turns and the height of the springs. Indicate what wire diameter is used and all its characteristics, thus modern equipment can produce several types of springs that will be used in the production of mattresses. Their number in the block depends on the diameter of the spring. In the block of independent springs TFK, the diameter of the spring is 5 cm, the density of the springs per square meter is 306 pcs. In the block of independent springs Multipackage spring diameter 2.5 cm, density of springs per square meter 500 pcs. In a block of independent springs Micropackage spring diameter 1.5 cm, density of springs per square meter 1000 pcs.

In the next compartment, the machine wraps the springs in durable spunbond non-woven fabric. This material was not chosen by chance. It has high strength, is not subject to abrasion, is well ventilated, keeps its shape, and, most importantly, is absolutely safe for health. In the next compartment, the springs are separated by a special press, each spring gets its own separate "bag". The output is a spring tape. At this stage, it is important to note that although the springs have a common tape, they are absolutely independent of each other and do not contact each other in any way.

In the next compartment, the machine applies a thin stream of glue to the side of a row of springs and fastens them together. Again, the material is connected to each other, not the springs. A given number of rows, glued into a single structure, is tested under pressure, and displayed on the table, from where the master takes the finished block. The adhesive used in production has high adhesion, strength and heat resistance.

We have considered all the stages of creating a block of independent springs. We drew your attention to the fact that in the block the springs do not interact with each other, the fastening in rows occurs due to the material in which the springs are wrapped. This block design allows each spring to compress under load without affecting neighboring springs.

The mattress, which is based on a block of independent springs, is able to bend under each part of the body in accordance with the load as much as necessary, while maintaining the position of the body in an even state. It is this mattress that is considered orthopedic, that is, able to maintain the correct position of the body during sleep.

An important point is the absence of any noise and squeaks in the mattress, because the springs do not interact with each other.

On double mattresses, two people each have their own sleeping area, which in no way intersect and do not affect each other. Accordingly, turning over in a dream, lying down or getting out of bed, you will not disturb the other person in any way. What can not be said about mattresses on dependent springs, where the entire surface is single and the slightest vibrations are transmitted over the entire surface.

Another one important feature a block of independent springs, which affects the life of the mattress - the compliance of the springs. Thanks to it, not a soft layer of filler works in the mattress, pushing through under load, but a spring block. Everyone knows that metal has greater strength than latex, coconut or polyurethane foam. In the Bonnel block, the springs are quite rigid and the filler in such mattresses is, as it were, in a vice - the load of a lying person presses on it from above, and an elastic spring from below. Thus, the wear of the filler in such a situation occurs much faster. In blocks on independent springs, due to the small diameter of the wire, the spring is easily fed under the load transmitted through the filler, thereby minimizing the compression of the soft layers of the mattress.

A mattress on a block of independent springs will last a long time and will please its owner high level comfort!

Mattresses on the spring block Bonnel

Bonnel spring blocks The history of the production of orthopedic mattresses began with the production of mattresses based on Bonnel spring blocks. Let's see what lies behind them? The spring blocks are dependent, that is, the cone-shaped springs are interconnected by special knots for additional rigidity. This design has both its advantages and disadvantages. As for the benefits:

Orthopedic mattresses based on the Bonnel spring block are suitable for people with a large body weight, because due to their rigidity they are able to withstand heavy loads

These mattresses are quite durable, as they retain elastic properties for a long time due to the use of durable materials.

There is an air gap between the springs, which is also important, since sufficient air exchange causes the so-called bellows effect

Orthopedic mattresses based on Bonnel spring blocks are among the most economical option, since their production does not require high costs.

Unfortunately, these orthopedic mattresses are not without one big drawback - due to the nature of the connection of the springs, the weight of a person is not distributed in the best way. As a result, the spine cannot take the most optimal position.

Machine tools are used to create springs different sizes and further connection into independent spring blocks. They are relevant in areas for the manufacture of mattresses at furniture enterprises with medium and high volumes of production.

Technology Features

The equipment allows setting up the production of mattresses with independent spring units. They are a system of free-standing springs packed in non-woven pockets. Each element of the design of products is autonomous, they have an orthopedic effect, which cannot be said about bonnel.

TFK-blocks - the spring is placed in a separate section of non-woven material - spunbond. There is no strong connection between the elements; when the mattress is loaded, the area that is under pressure works. A foam box is placed around the perimeter of the block. And, unlike bonnel, it helps to get away from the use of additional devices - the manufacture of a metal frame. Thus, it is possible to reduce production costs for the purchase of additional equipment, and, accordingly, reduce the rent of industrial space and wages service personnel.

Choose equipment in KAMI

Available are:

  • coiling machines for independent springs

Equipped with 1 to 2 winding units that allow you to work at an intense pace, but at the same time use a gentle mode. If one of the nodes goes down, the second continues processing. Units are supplied in standard or servo configuration.

  • for building blocks

The unit is controlled and configured using a programmer. The blocks are connected in two modes - in parallel and in a checkerboard pattern.

A full-cycle complex that produces spring blocks with springs of different diameters, heights, stiffness and shapes. The line includes installations for the production of tapes and their assembly into a block, a counting unit and cutting a spring tape. At the same time, the equipment has a compact size and low power consumption. Works stably.

The basis of most modern mattresses is an independent spring block. In the production of mattresses of our company, high-quality spring blocks are used. own production, both the traditional Bonnell type, and modern blocks consisting of springs independent of each other.

Basic Support - the classic block of dependent springs is a system of five-turn springs fastened together by a spiral of high-carbon steel spring wire. The block is equipped with steel frames at the top and bottom along the perimeter, which provide additional strength.

In an independent spring unit, each spring is housed in a separate non-woven "cup", which allows for a comfortable sleep, avoiding the "wave effect" where the compression of one spring entails the compression of all other springs in the spring unit. Mattresses on an independent spring block have gained high popularity among buyers all over the world: they provide the necessary comfortable conditions for sleep and rest, while maintaining the correct position of the spine.

Unique independent block "Revolution" The principle of Bonnell springs is applied in the independent block for the first time! In this regard, in accordance with the requirements of the equipment manufacturer Spuhl AG, special attention is paid to the insulating pocket made of non-woven fabric, in which the spring is placed. The pocket has a flat correct form, due to which the central part of the “Revolution” spring does not have a “fitted” silhouette, unlike existing analogues. As a result, contact of the metal with the insulating material - spunbond, during operation is completely excluded. This pocket is specially designed by Spuhl to avoid abrasion of spunbond under maximum loads. The absence of a “fitted” pocket in which the spring is placed allows much more glue to be applied to the central part of the spring, evenly distributing it; as a result, the bonding area increases, the characteristics of the “Revolution” block for breaking are improved. The spring itself is conditionally divided into three parts - the middle part, due to the successive narrowing of the coils, has the greatest elasticity and works at maximum loads, the upper and lower parts have a standard coil diameter and are responsible for comfort at medium loads. The spring, due to the greater narrowing of the central coils, is superior in its technical specifications all known types of similar springs.

The Fusion Support 7 zone support system is a seven-zone spring system based on a block of independent springs, made of wire with a diameter of 1.8 mm, a spring height of 14 cm and a density of 256 springs per 1 m2. This system allows you to optimally distribute the load on all seven parts of the body: head, neck, shoulders, back, pelvis, knees and joints.

One of the varieties of an independent spring block is Multi Pocket, which, due to the increased number of springs, has increased orthopedicity and can withstand heavy weight loads. The wire diameter is 1.8 mm, the spring height is 13 cm, and the density is 550 springs per m2.

Independent springs are produced on modern spring-coiling equipment of the Swiss company Spuhl, which has been the world leader in the production of high-tech lines for creating spring blocks for more than 130 years. Also our Italian partners are Teknomac, Meca and Merello, who supply automatic lines for the manufacture of mattresses. Sonberry is in constant cooperation with equipment manufacturers, carries out its regular updating, invests in training of service personnel.


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